700kW AC design and install for manufacturing company, Boardlink

Overview

Project: 700kW AC design and install for manufacturing company, Boardlink

Location: Chester

The brief:

On a joint project, CES engineered and installed a set of 700kW AC Solar PV inverters at a prominent cardboard manufacturing facility in Chester. This substantial project stands as a prime example of large-scale photovoltaic system implementation, showcasing CES’s exceptional capabilities in both AC and inverter installations.

The challenge:

The cardboard manufacturer, operating a large-scale production facility, required a significant amount of power for its daily operations. The key objectives outlined for this project included:

• Designing and installing a robust solar PV system capable of providing a major portion of the factory’s power needs.
• Ensuring the system’s design and functionality align perfectly with industrial standards and the operational framework of a major manufacturer.
• Integrating complex inverter systems to effectively manage and convert the solar energy produced.

The solution:

CES delivered a custom-designed 700kW AC Solar PV array that:

• Provides a substantial portion of the power required for the manufacturer’s operations.
• Includes state-of-the-art inverter installations to ensure optimal performance and energy conversion.
• Allows for excess energy generated to be exported back to the national grid, offering an additional revenue stream and increased efficiency.

Key project highlights:

• The project involved intricate planning and execution to meet the specific needs of a large industrial site.
• CES’ expertise in high-capacity solar solutions was evident through the seamless integration of the system with existing manufacturing operations.
• Exceptional skill and expertise displayed in the design of the AC electrical circuitry. While mounting panels on a roof may seem straightforward, the intricate process of installing AC systems for large-scale solar PV installations demands real technical abilities, ensuring efficiency and long-term reliability.

Why this project stands out:

Working alongside the main contractor on this installation is a demonstration of real collaborative and effective renewable energy solutions within the industrial manufacturing sector. It not only supports the operational needs of the factory but also advances environmental sustainability goals. The successful implementation has reinforced CES’s reputation and positions them as a preferred partner for industrial projects.

What the client appreciated most:

The professionalism and technical expertise of all contractors involved on the project were highly commended. It was executed efficiently, adhering to the highest standards of safety and engineering precision. The client benefitted from CES’s proactive approach, ensuring any potential challenges were addressed swiftly, without impacting the project timeline or budget.

Future impact:

This project highlighted the critical, yet often underestimated, complexities involved in engineering the AC infrastructure essential for optimal solar performance particularly on large scale PV arrays such as these. The success of this project has significant implications for the industry, offering a viable blueprint for other manufacturers looking to reduce carbon footprints and embrace sustainable energy practices. CES continues to explore further opportunities to replicate this success in similar industrial environments, promoting wider adoption of renewable energy technologies.